Step 1:
Place the rear bracket against the truck stake pocket
(sheet
1 figure 1)
Step 2: Use two of
the holes in rear bracket which are unobstructed by the truck bed.
(there will be three to choose from), one hole as far forward as
possible and one hole as far back as possible (this will vary
depending upon truck model).
Step 3:
Place a 5/16'' x 1 1/4'' bolt with a 5/16" lock washer and a 5/16"
washer through the hole in bracket. Place aluminum clamp on backside
of bracket behind the bed lip of the truck. Thread the bolt into the
clamp and tighten being careful not to let the clamp twist while
tightening (sheet
1 figures 2 and 3).
Make sure bracket is held down tightly against truck bed rail before
tightening. Repeat procedure for second hole. Installation bracket
bolts must be tightened to at least 15-ft./lbs. or
180-in./lbs. of torque. Normal installation does not require
the use of a torque wrench. But it is a good idea to compare how
tight you are currently tightening the bolts with the tool you are
using with a torque wrench just so you can get ''the feel" of how
tight 15-ft./lbs. or 180-in./lbs.of torque actually is.
WARNING! Bolts must be tightened
to 15ft./lbs - 180-in/lbs. to prevent any movement of the bracket on
the truck bed. Bolts must be re-checked for tightness periodically.
Failure to do so could cause serious damage to both the truck and /
or your UNDERCOVER.
Step 4: Repeal
steps 1 and 2 for opposite side.
Step 5:
Find your model of truck from
sheet 2 figures 4 or 5 and position front
bracket accordingly. Using holes in front bracket designated for
your truck on
sheet 2 figure 6, repeat step 3, AGAIN
MAKING SURE BOLTS ARE PROPERLY TIGHTENED. This position is a
good starting point, but some adjustment may be necessary due to
variations in truck beds.
Step 6: Repeat
step 5 for opposite side.
Step 7:
Place tonneau on truck positioning female hinges on tonneau over
tangs on front brackets and install split rings into holes in tangs
on front brackets (sheet
3 figure 7). BE SURE TO
INSTALL SPLIT RINGS BEFORE ATTACHING THE HYDRAULIC STRUTS IN STEP 8.
Step 8:
Install hydraulic struts making sure LARGE end of strut is
attached to the tonneau. and SMALL or rod end is attached to
the ball stud on rear bracket (sheet
3 figure 8}.
Step 9:
Be sure that the front flap seal hangs over the bulkhead of the
truck and is not rolled under the tonneau after installation. If
flap seal is rolled under the Tonneau, open the tonneau and from the
inside use a yardstick or something similar to push the flap seal
out from under the tonneau and over the bulkhead
(sheet
3 figures 9 and 10).
Step 10: Close
tonneau and check length on the truck. There should be 1/4" gap
between the tailgate and the tonneau. If this is not correct, adjust
by moving front brackets forward or back to achieve correct length.
Front brackets may also have to be adjusted to ''square up'' tonneau
on some truck beds.
Step 11:
Adjust lock strikes. When adjusted properly you should be able to
turn the key to the locked position without having to push down on
the tonneau. There should be a very slight amount of play between
the lock cam and lock strike. A good rule of thumb is to adjust the
lock to have approximately 1/8'' gap between the cam and lock strike
with the truck tailgate down. This usually gives you the
proper adjustment after the tailgate is shut
(sheet
1 figure 2). |